Federal Circuits, Fed. Cir. (August 17, 1987)
Docket number: 86-111486-1133
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U.S. Court of Appeals for the Fed. Cir. - Unpublished Disposition Notice: Federal Circuit Local Rule 47.8(B) States that Opinions and Orders Which Are Designated as Not Citable as Precedent Shall Not Be Employed or Cited as Precedent. this Does Not Preclude Assertion of Issues of Claim Preclusion, Issue Preclusion, Judicial Estoppel, Law of the Case or the Like Based on a Decision of the Court Rendered in a Nonprecedential Opinion or Order. Amchem Products, Inc., Plaintiff-Appellant, v. Coral Chemical Company, Defendant/Cross-Appellant., 864 F.2d 149 (Fed. Cir. 1988) Issue Preclusion, Judicial Estoppel, Law of the Case or the Like Based on a Decision of the Court Rendered in a Nonprecedential Opinion or Order. Amchem Products, Inc., Plaintiff-Appellant, v. Coral Chemical Company, Defendant/Cross-Appellant.
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U.S. Court of Appeals for the Fed. Cir. - Unpublished Disposition Notice: Federal Circuit Local Rule 47.8(B) States that Opinions and Orders Which Are Designated as Not Citable as Precedent Shall Not Be Employed or Cited as Precedent. this Does Not Preclude Assertion of Issues of Claim Preclusion, Issue Preclusion, Judicial Estoppel, Law of the Case or the Like Based on a Decision of the Court Rendered in a Nonprecedential Opinion or Order. Joseph M. Lavergne, Sr., D/B/a Lavergne Tank Form License Company, Plaintiff/Cross-Appellant, v. Concrete Southwest, Inc., Defendant-Appellant., 899 F.2d 1228 (Fed. Cir. 1990) Issue Preclusion, Judicial Estoppel, Law of the Case or the Like Based on a Decision of the Court Rendered in a Nonprecedential Opinion or Order. Joseph M. Lavergne, Sr., D/B/a Lavergne Tank Form License Company, Plaintiff/Cross-Appellant, v. Concrete Southwest, Inc., Defendant-Appellant.
U.S. Court of Appeals for the Fed. Cir. - Unpublished Disposition Notice: Federal Circuit Local Rule 47.8(B) States that Opinions and Orders Which Are Designated as Not Citable as Precedent Shall Not Be Employed or Cited as Precedent. this Does Not Preclude Assertion of Issues of Claim Preclusion, Issue Preclusion, Judicial Estoppel, Law of the Case or the Like Based on a Decision of the Court Rendered in a Nonprecedential Opinion or Order. Millburn Marketing Associates and Pharmaceutical Innovations, Inc., Plaintiffs-Appellants, v. Parker Laboratories, Inc., Defendant-Appellee., 925 F.2d 1480 (Fed. Cir. 1991) Issue Preclusion, Judicial Estoppel, Law of the Case or the Like Based on a Decision of the Court Rendered in a Nonprecedential Opinion or Order. Millburn Marketing Associates and Pharmaceutical Innovations, Inc., Plaintiffs-Appellants, v. Parker Laboratories, Inc., Defendant-Appellee.
U.S. Court of Appeals for the Fed. Cir. - Notice: Federal Circuit Local Rule 47.8(B) States that Opinions and Orders Which Are Designated as Not Citable as Precedent Shall Not Be Employed or Cited as Precedent. this Does Not Preclude Assertion of Issues of Claim Preclusion, Issue Preclusion, Judicial Estoppel, Law of the Case or the Like Based on a Decision of the Court Rendered in a Nonprecedential Opinion or Order. Robert L. Mendenhall, Plaintiff, Cmi Corporation, Plaintiff-Appellant, v. Astec Industries, Inc., Defendant-Appellee., 891 F.2d 299 (Fed. Cir. 1989) Issue Preclusion, Judicial Estoppel, Law of the Case or the Like Based on a Decision of the Court Rendered in a Nonprecedential Opinion or Order. Robert L. Mendenhall, Plaintiff, Cmi Corporation, Plaintiff-Appellant, v. Astec Industries, Inc., Defendant-Appellee.
Karl A. Limbach, of Limbach, Limbach & Sutton, San Francisco, Cal., argued for appellant. Of counsel were J. William Wigert, Jr. and Michael A. Stallman, of Limbach, Limbach & Sutton, San Francisco, Cal.
James W. Geriak, of Lyon & Lyon, Los Angeles, Cal., argued for appellee. With him on the brief were John M. Benassi, James H. Shalek, David B. Ritchie and Paul H. Meier, of Lyon & Lyon, Los Angeles, Cal.Before RICH, Circuit Judge, SKELTON, Senior Circuit Judge, and ARCHER, Circuit Judge.RICH, Circuit Judge.These are cross-appeals from the December 16, 1985, judgment of the United States District Court for the Northern District of California holding both of Coherent's patents in suit, No. 4,378,600 entitled "Gas Laser" issued on March 29, 1983, to James L. Hobart (the Hobart patent) and No. 4,376,328 entitled "Method of Constructing Gaseous Laser" issued on March 15, 1983, to Wayne S. Mefferd (the Mefferd patent), invalid for lack of enabling disclosure under 35 U.S.C. Sec . 112, first paragraph, after originally entering judgment on a jury verdict finding claims 2, 5, 7, and 18 of the Hobart patent and claim 10 of the Mefferd patent valid and infringed by Spectra-Physics, Inc. (Spectra).We reverse the district court's holding that both patents are invalid for lack of enablement. We also reverse, however, the court's finding that both patent specifications complied with the best mode requirement of Sec. 112, and thus affirm the judgment that the patents are invalid, but on a different legal ground.Before discussing the legal aspects of this case, we first explain the technology involved which gave rise to them.BackgroundA. Ion Lasers--In GeneralThe Hobart patent is directed to an ion laser structure and the Mefferd patent to a method of fabricating an ion laser. "Laser" is an acronym for l ight a mplification by § timulated e mission of r adiation.1 An ion laser is a type of gaseous laser. The lasing medium, typically argon or krypton gas, is contained within a sealed discharge tube which is axially aligned with a pair of mirrors to form the optical cavity or resonator.For lasing to take place, the argon or krypton gas must be excited to elevated energy states. This is accomplished by providing a high-energy electrical discharge through the gas. The discharge through the laser must then be constrained to a straight line along the laser's optical path and pinched to a small diameter to concentrate its energy into a small elongated volume.The discharge through the laser is extremely hot--up to 6000 degrees C. The exterior of the laser, however, must operate at room temperature, requiring dissipation of large amounts of heat by external cooling. It is also important that gas pressure be uniformly controlled along the discharge tube. For some reason, not entirely agreed upon by physicists, the gas tends to move to one end of the tube or the other. This phenomenon, known as "pumping," causes an uneven gas pressure differential in the discharge tube, resulting in poor performance or no performance at all.B. HobartThe Hobart patent is directed to a gas laser having an improved laser discharge tube.2 The discharge path of the laser is determined by coaxially aligned apertures in a series of spaced-apart tungsten discs within the laser discharge tube. The discharge tube itself is a thin-walled ceramic tube, for example, of alumina (Al2 O3 ). Heat from the tungsten discs is transmitted by conduction to and through the ceramic tube (26), which is surrounded by a water jacket, by copper cups (50) attached to the inside of the tube. See Fig. 1 below, which is a dissected sectional view showing two end portions with a substantial portion of the central section omitted, the broken line representing the longitudinal axis.NOTE: OPINION CONTAINS TABLE OR OTHER DATA THAT IS NOT VIEWABLEFigure 1.Cross-sectional View of Laser StructureClaim 1 calls for "means for providing a heat conduction path from the central aperture of each of said discs to and through the tube wall." This includes both means for attaching the tungsten discs (48) to the center opening of each copper cup and means for attaching the cups to the inside wall of the ceramic tube. High thermal conductivity is achieved by brazing or soldering which provides a permanent metallic contact between the cups and the tube wall.The Hobart patent further discloses and claims a "shield" feature which is a cylindrical ring coaxially attached to or formed integrally with each of the copper cups.3 These shields (56) aid in minimizing gas pumping within the discharge tube.C. MefferdThe Mefferd patent describes a method of fabricating the laser structure of the Hobart patent.4 The problem addressed in the Mefferd patent is how to insert and hold in place the heat conducting cups inside the long, slender tube, while at the same time maintaining the apertured discs in precise alignment. The patent discloses a "floating" disc technique whereby the disc apertures are aligned by tensioning a mandrel that has been passed through each of the disc apertures. Once the disc apertures are aligned, the whole assembly is brazed to permanently bond the parts within and to the tube walls. See Fig. 12 below in which the copper cups are 50, the shields 56, the discs 48, the mandrel 74 and the ceramic tube 26. The figure shows a partial assembly before the brazing of the discs to the cups, which is done in a vertical position with end "B" upward.NOTE: OPINION CONTAINS TABLE OR OTHER DATA THAT IS NOT VIEWABLEFigure 12.Cross-sectional View Illustrating Assembly of Cups and DiscsWithin Discharge TubeD. The Importance of BrazingBoth the Hobart and Mefferd patents stress the importance of the bond between the copper cups and the ceramic tube. Poor thermal contact between them results in higher disc temperatures which in turn impedes the gas flow through the tube. For the laser to be reliable, the copper-ceramic bond must also be able to withstand repeated heat cycling. Due to the differing rates of thermal expansion of copper and alumina, the bond is subject to compressive forces as the laser heats up and tensile stress during cooling.Dr. Hobart initially approached the problem of how to make the critical copper to ceramic bond by experimenting with soldering. These attempts were unsuccessful and no attempt was made to even try to solder together any laser shaped parts. Wayne Mefferd was then brought in to solve the attachment problem. His solution was brazing.While the patent specifications disclose pulse soldering as one method of attachment, brazing is clearly the preferred method. In this process, a brazing shim 68, Fig. 4, is placed between the copper cup 50 and the inner wall of the ceramic tube 26, see Fig. 3, and the whole assembly is heated to the melting point of the braze material.NOTE: OPINION CONTAINS TABLE OR OTHER DATA THAT IS NOT VIEWABLEDuring heating the cup is mechanically expanded into contact with the tube by means of an expansion tool inserted into tube 26.The patents further disclose "TiCuSil" as the preferred brazing material. This material is a copper silver eutectic (an alloy whose ingredients are proportioned to have the lowest possible melting point) with a small percentage of titanium added for making a ceramic to metal seal under what is known as the active metal process. In this process, the titanium invades and wets the ceramic so that the copper-silver braze material can hold the copper to the ceramic. In the absence of an active metal alloy component such as titanium, the ceramic must be premetalized with, for example, moly-manganese (MoMn), to provide a metallic surface to which the copper-silver braze material will adhere.The TiCuSil active metal process is preferred because it requires only one step and avoids the need for premetalization. In addition, the copper cups cannot be electrically connected because this destroys the evenly graduated electrical potential down the bore of the tube which is required for the laser to operate. Thus, any premetalization must be in circular stripes along the inner surface of the tube so that each copper cup can be brazed or soldered to a different stripe.E. Patentee Coherent's Six-Stage Braze CycleAccording to the standard product specification sheet, TiCuSil should be brazed at 850 degrees C. The sheet also specifies that the braze should be performed in a vacuum or in a neutral atmosphere of dry argon gas. Using these general guidelines, Mefferd developed a six-stage braze cycle for using TiCuSil to attach the copper cups to the ceramic tube. "Braze cycle" is a term of art which refers to a process defined by specific parameters of temperature, length of times at given temperatures, atmosphere, and pressure.Mefferd knew that there were tradeoffs in the braze cycle. For one, it is generally desirable to heat the parts as fast as possible. As the parts are heated, however, "outgassing" occurs and contaminants trapped in the parts are released into the atmosphere of the oven. The vacuum pump removes the outgassed contaminants, but if the outgassing is too rapid, then the pressure may rise and the pump will not work. Also, if oxygen is evolved as part of the out-gas, the titanium may react with it and degrade the strength of the braze joint.In assessing the tradeoffs, Mefferd let the pressure control the braze cycle, as one experimental approach. For example, Mefferd held the pressure in the oven at 10-4 torr while the assembly was initially heated from 0 to 750 degrees C. This took from an hour and a half to two hours. In the next step, he held the temperature at 750 degrees for ten to fifteen minutes while further reducing the pressure. The temperature was then increased for a period of approximately fifteen minutes until it reached 850 degrees C. The remaining steps include holding the temperature at 850 degrees C for a specified time and at a pressure of 10-4 torr, decreasing the oven temperature to 750 degrees C and adding argon gas, and then turning the oven off.Mefferd's six-stage cycle produced a reliable braze joint between the copper cups and the ceramic tube. Because this approach worked, Coherent continued to use TiCuSil and never investigated the moly-manganese process or further experimented with soldering. Neither the Hobart patent nor the Mefferd patent, however, discloses the braze cycle or any additional information on brazing copper to ceramic using TiCuSil.F. Spectra's "Cold Disc" LasersDave Wright, head of research at Spectra, and his technician Martin Riley, worked on so-called "cold disc" lasers of the type in suit in the late 1970's. They referred to these lasers as "cold disc" lasers because the process of brazing the copper cups to the ceramic tube provided good thermal conduction as contrasted with the earlier radiatively cooled lasers which ran hot. Wright and Riley, however, had only limited success with cold disc lasers, in part because they could not make a satisfactory bond between the copper cups and the alumina ceramic tube. Upon repeated heat cycling, the ceramic would crack and cause the copper to break away, overheat, and melt, which destroyed the operation of the tube. After two and a half years, Wright was unable to make a TiCuSil braze joint which was reliable enough for a commercially acceptable product and Spectra temporarily abandoned the project.Spectra resumed work on the cold disc project in 1981 after Coherent introduced its INNOVA laser embodying the inventions of the patents in suit. Because of their uncertainty about brazing, Spectra hired a brazing expert, Dr. Leonard Reed, to develop a moly-manganese process for attaching the cups to the ceramic tube. After nearly a year of experimentation, Dr. Reed developed Spectra's proprietary moly-manganese process. This involved using precision ceramic tubing and a special computerized striping tool which ground circular rings away from a coat of moly-manganese metallization painted on the entire inside of the tube.Spectra eventually introduced its Model 2020 gas laser which was made using the moly-manganese process. Like Coherent's laser, each of the copper cups in the 2020 laser has a ring or shield to alleviate the gas pumping problem.The Decision BelowSpectra brought a declaratory judgment action against Coherent asking a holding of invalidity and non-infringement of both patents. Coherent counterclaimed for infringement and an adjudication of validity.After thirty-two days of trial, the district court submitted eighteen "Interrogatories to the Jury" and the jury answered fifteen of them, finding in part that Spectra's model 2020 laser infringed claims 2, 5, 7, and 18 of the Hobart patent and claim 10 of the Mefferd patent (the shield claims). The jury found that the remaining claims of both patents were invalid for obviousness or were anticipated by the work done by Wright and Riley at Spectra. The jury also found, however, that Wright and Riley had not reduced their cold disc laser to practice before conception of the subject matter set forth in the Hobart and Mefferd patents.After entering judgment on the jury verdict, the district court withdrew the judgment and asked the parties to prepare proposed findings of fact and conclusions of law on several additional issues including disclosure of best mode and enablement under Sec. 112, co-inventorship of the shield claims by Dr. Rempel, another Coherent employee, and inequitable conduct. The court ruled in favor of Coherent on all of these issues except enablement. On that issue, the court held both patents invalid for failure to disclose the six-stage braze cycle used by Coherent to manufacture the laser. The court found that the best mode requirement was satisfied, however, because neither Hobart nor Mefferd deliberately or accidentally concealed brazing as the best mode of attaching the copper cups to the ceramic tube.Coherent appeals from the judgment with respect to lack of enablement and seeks reinstatement of the jury verdict that the shield claims are valid and infringed by Spectra. Coherent also appeals the portion of the judgment finding the remaining (non-shield) claims invalid for obviousness because of an erroneous jury instruction and requests a remand for a new trial on these claims.Spectra cross-appeals from the judgment as it relates to best mode, inventorship of the shield claims, and derivation of the claimed subject matter from Wright and Riley. Spectra also appeals the denial of its request for attorney fees.OPINION1. Introduction--Adequate Disclosure Under Sec. 112, 1stParagraphTo constitute adequate disclosure under the first paragraph of 35 U.S.C. Sec . 112, a patent specification must set forth both the manner and process of making and using the invention (the enablement requirement) and the best mode contemplated by the inventor of carrying out the invention (the best mode requirement). The difference between these two is explained in In re Gay,Try vLex for FREE for 3 days
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